HOME    ABOUT US    SERVICES    PRODUCTS     LINKS    CLEANROOM CERTIFICATION QUOTE FORM    
PRODUCT QUOTE FORM
   CONTACT US    OUR CUSTOMERS  

Certification Testing


PARTICLE COUNTS

bulletParticle count levels are the basis for definitions of cleanrooms and their classes.
bullet

"As built" Cleanroom
bullet

Room without process equipment, product, or personnel present.

bullet

Counts prove capabilities of system design

bullet

"At rest" Cleanroom
bullet

Room with its full complement of production equipment present and operating to the degree possible, without personnel.

bullet

Counts evaluate facilities and equipment and ensure it is operating properly without compromising cleanroom conditions.

bullet

"Operating" Cleanroom
bullet

Room with its full complement of personnel, and production equipment present and operating to the degree possible.

bullet

Counts prove "product" will be protected.

FILTER LEAK TEST

bullet

Filter Types
bullet

HEPA: A dry-type filter in a rigid frame having a minimum particle collection efficiency of 99.97% for 0.3 mm, near-monodisperse phthalate (DOP) particles (or specified substitute), and a maximum clean-filter pressure drop of 1.0 inch (25.4 mm) water gauge (0.249 kPA), when tested at rated airflow capacity.

bullet

ULPA: A dry-type filter in a rigid frame having a minimum particle collection efficiency of 99.999% for 0.12 mm and larger.

bullet

Filter testing
bullet

Important for cleanrooms and clean areas classified at Class 100 (M3.5) or cleaner.

bullet

The purpose of filter testing is to ensure the filter system is properly installed.  The absence of bypass leaks in installation and filter defects such as pinhole leaks are verified.

bullet

Bench Leak Testing
bullet

Done when there is no way to test filters when installed. 

bullet

Verifies filters have not been damaged in transit or during unpacking and handling.

bullet

A similar rig is used to that used at a factory for probe testing.

VELOCITY & UNIFORMITY

bullet

The purpose of this test is to determine the average airflow velocity and/or volume, the uniformity of airflow, and total airflow provided.

bullet

Airflow velocity is the measurement of the speed of the airflow in feet per minute or litres per second. 

bulletAirflow volume is a measurement of airflow quantity.  The total volume of a system can be determined with this measurement.

AIRFLOW PARALLELISM

bulletThe purpose of this test is to show the actual airflow pattern throughout the work zone.  It can also show the effects of equipment on the airflow.

ROOM PRESSURIZATION

bullet

The purpose of this test is to verify the capability of the cleanroom system to maintain the specified pressure differential in the cleanroom.

bullet

The area differential pressure is a factor of the quantity of air introduced in the room compared to the quantity taken out of a room.

NOISE LEVEL INTENSITY

bullet

The purpose of this test is to establish the airborne sound pressure levels produced by the basic cleanroom mechanical and electrical systems.
bullet

A-Weighted Sound Level in decibels (dBA) and octave band sound pressure measured.

bullet

For octave band measurements, the Noise Criterion Level (NC) rating is determined using the NC Curves.  They are a family of curves derived from many case histories of noise environments and classified for typical activities.

LIGHT INTENSITY

bulletThe purpose of the lighting level test is to verify that the levels and uniformity of the cleanroom lighting systems conform to the specifications after the room interior is in a completed condition.

FLOOR CONDUCTIVITY

bullet

The purpose of this test is to measure the impedance, conductivity and continuity of the flooring system.
bullet

The surface of the conductive floor shall provide a patch of electrical conductivity between all persons and equipment making contact with the floor.

bullet

The accumulation of electrostatic discharges with consequent ignition of flammable gases is prevented.

TEMPERATURE & HUMIDITY

bullet

The purpose of these tests is to demonstrate the capability of the cleanroom mechanical system to control environmental conditions (temperature and humidity) at the specified levels required and within the allowable limits specified.
bullet

The proper humidity helps prevent electrostatic discharges with consequent ignition of flammable gases.

bullet

Two levels of temperature and humidity tests are used.
bullet

General temperature and humidity uniformity tests are suited for normal environmental requirements.  They are used to demonstrate that the specified levels of temperature and humidity required for occupant comfort will be maintained.

bullet

Comprehensive temperature and humidity uniformity tests are for areas requiring stricter control. 

ELECTROSTATIC TEST

bullet

The purpose of this test is to benchmark the airborne positive and negative ion densities, and to simulate the residual surface voltage expected on the product in free air.
bullet

A static charge on small components can induce an opposite charge in other objects.

bullet

Discharge across an air gap may cause a spark that could ignite flammable vapors.

bullet

Static charges on surfaces will attract and hold contamination.